Injection Moulding Machine for ID Card Holders
Rigid ID card holders and badge frames are moulded on horizontal injection moulding machines, typically in multi-cavity tools, from PC, ABS, PP or clear PS. Soft pouch holders are die-cut and welded from sheet, not moulded. Card size and cavity count set the machine, and the clear window needs a clarity grade and a polished cavity.
Machine selection for card holders focuses on a scratch-free clear window, a card slot that holds the card without binding and a low cost per part across many cavities. Pratishna Engineers supplies horizontal injection moulding machines for card holder production and can recommend a configuration for your holder and mould.
Manufacturing ID Card Holders?
Share your holder drawing or sample, material, cavity plan and output, and Pratishna Engineers will recommend a suitable machine.
Machine Requirements for ID Card Holder Moulding
A rigid card holder is a thin, flat frame with a clear face, so warp and surface marks are the usual rejects. Points to check when selecting a machine:
- Clarity grade and polished cavity for the window
- Gate placed off the clear window face
- Thin flat frame cooled evenly to stop warp
- Card slot fit that holds without scratching the card
- Ejector marks kept off the visible face
- Dried PC to avoid splay on clear parts
Recommended Machine for ID Card Holders
Card holders are thin and light, but the flat card-sized face takes up mould area, so cavity count and footprint decide the machine. The E Series (75-180 T) covers many holder and badge frame moulds. Tools with more cavities, or holders with a larger frame, may step up to the H Series (120-350 T), with the C Series (140-320 T) as an option for wide moulds.
Not Sure Which Machine You Need?
Share your card holder drawing and cavity plan for a recommendation.
Why Choose Pratishna Engineers?
- Application-Based Machine Selection
- In-House Engineering & Manufacturing
- Multiple Machine Series
- Production-Focused Solutions
- End-to-End Technical Support
- Industry-Specific Solutions
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Injection Moulding Machine Buyer Resources
Download practical resources to help you select, size and specify the right machine.
Horizontal Injection Moulding Machine Selection Guide
A step-by-step guide covering the key inputs needed to select the right machine: product weight, projected area, number of cavities, plastic material, required clamping force, shot / injection capacity, mould dimensions, production quantity, cycle time and automation requirement.
Download PDFPDF · 265 KB
How to Calculate Clamping Force for an Injection Moulding Machine
A clear methodology that explains how clamping force is calculated, covering projected area, injection pressure, safety factor, number of cavities and material considerations.
Download PDFPDF · 363 KBStationery Components & Machine Guide
A guide to Stationery components, covering pen barrels, caps, refills, markers, rulers, sharpeners, clips, ID card holders and desk tools. It explains high-cavity hot runner moulds, clear parts, small mechanisms, and how to match each part to a suitable machine.
Download PDFPDF · 204 KB
FAQs / Buyer Questions
Questions card holder buyers raise most before choosing a machine.
Which Injection Moulding Machine Is Used to Make ID Card Holders?
Horizontal machines sized to the full mould. Holder and badge frame tools with fewer cavities often fit the E Series, while larger frames or high-cavity tools may suit the C or H Series.Are All ID Card Holders Injection Moulded?
No. Soft pouch holders are die-cut and RF-welded from PVC or PP sheet. Rigid badge frames, hard-shell holders and retractable reel housings are injection moulded, and reel springs, clips and chains are metal parts assembled later.Which Material Gives a Clear Card Holder Window?
PC gives a tough clear window, while clear PS and SAN cost less but scratch and crack more easily. All need a polished cavity, and PC must be dried well or it shows splay and haze.
How Is the Card Slot Fit Kept Right?
Slot fit depends on frame flatness and shrinkage. Even cooling stops the frame bowing, which would pinch or release the card, and a flash-free slot edge avoids scratching it. Check fit with real cards on first-off parts.Can Pratishna Recommend a Machine for My ID Card Holder?
Yes. Share the holder drawing or sample, material, part weight, mould size, number of cavities and required output, and Pratishna Engineers will recommend a suitable machine.Does the Machine Suit Other Stationery Parts Too?
Yes. Comparable machines can run retractable badge reel housings, lanyard clips, file clips and clipboard fittings, depending on mould size and shot weight.
Technical Disclaimer
Disclaimer: The information provided in this webpage is for general informational and educational purposes only. It is based on technical references and industry information available at the time of preparation and may be subject to change. It does not constitute engineering, technical, commercial or professional advice, nor does it constitute a quotation, specification, warranty or contractual commitment by Pratishna Engineers.
Actual injection moulding machine and process requirements vary according to the component design, material, mould, production volume, machine configuration and operating conditions. The information, examples, calculations and recommendations provided should be independently evaluated and verified for the specific application before making any equipment, process or production decision. Information obtained from third-party sources remains subject to the accuracy and limitations of those sources.
Limitation of Liability: Pratishna Engineers makes no representation or warranty, express or implied, regarding the completeness, accuracy or suitability of the information for any particular application. To the extent permitted by applicable law, Pratishna Engineers shall not be liable for any loss, damage, cost or consequence arising from reliance on or use of the information contained in this webpage. Final machine selection, configuration and application suitability should be confirmed with Pratishna Engineers based on complete and accurate project requirements.
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